Single Tank Multi Function Ultrasonic Parts Cleaner

$38000.0 Buy It Now or Best Offer
free,30-Day Returns

Seller Store scisolinc
(1) 0.0%,

Location: San Diego, California
Ships to: US,
Item: 395588220232

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Summary of Specifications SK1000-2T Item Specification Floor space 56” x 56” Basket output per hour 16 based on 7 minute 30 seconds total cycle Basket size (nominal) ******* Accepts Special Baskets Yes Ultrasonic power 4000 Watts 32KHz Process Chamber Work Envelope 24” x 24” x 24”” Process Chamber Volume 60 GALLONS Pump size 40 GPM, 45 PSI, SS Filters PP and Carbon Filter Cartridges Storage tank, Cleaning solution 60 gallons Tank material 12 gauge 304 SS Tank Temp 120-160F Wash Chip baskets, wash Standard Easy lift out baskets keep tanks free of chips Dryer type 350 CFM, re-circulating with multiple air slots/knives 220F adjustable heat. Air discharged to plant 10 CFM to the plant atmosphere per cycle Lid One-handed operation PLC with color operator interface Yes Diagnostic messages Yes Additional Storage Tanks Available Yes Process Description and Dimensions System Overview The Sharpertek SK4000-2T is a drop-loading, single tank, industrial parts washer designed to a standard basket of parts at a time. ( Special sized baskets can be utilized.) It is ideal for washing a wide variety of parts such as Aerospace, Bearing, Screw Machined, Machined Casting, and other Precision Components in a lean, cellular operation. The heat, ultrasonic action, and chemistry effectively remove oils, soils, dirt, chips and other by-products associated with manufacturing from ID and OD areas. Process Description At a cycle rate of up to 16 baskets per hour, the production rate is up to 14 cubic feet of parts per hour. Cycle time could be as short as 300 seconds. Cycle times are variable and dependent upon soils and parts. Actual time cycles will be confirmed when part testing is conducted at Sharpertek in a SK4000-2T system. Typical Sequence of Operation in a SK1000-2T Process Description Duration (s) Load Operator easily submerges baskets into machine, locks baskets, closes lid, presses Cycle Start Button 5 Wash Wash pump rapidly fills process chamber, high volume ultrasonic cleaning begins 60–240 Drain Cleaning chemical is drained from processing tank 30 Rinse Clean water fills chamber to thoroughly rinse parts 30–120 Drain Water is drained from processing tank 30 Dry 250-cfm re-circulating hot air dryer directs heated air at high velocity through multiple high volume slots 90–240 Unload Operator opens lid, lifts baskets out of system 5 Total seconds for complete cycle (without optional ultrasonic wash or rinse) 300-840 Concept of Operation The SK4000-2T can process up to 16 baskets an hour. Baskets fit into a working space of 24x24x24”DIMS. A key feature is the system’s ability to keep the baskets submerged while simultaneously cleaning with heated solution and ultrasonic. This results in the best possible cleaning of complex-shaped parts by penetrating blind holes and cavities. The delivery of filtered Solution fully purges the cleaning chamber more than twice per minute, flushing soils and chips from the parts and process chamber, allowing even the most complex parts with blind holes to be effectively cleaned. Years of Sharpertek innovation and development have resulted in proven, simple, and rugged design and construction elements that provide reliable operation. Filtration The solution is continually filtered through out the cleaning process. The entire volume of the cleaning chamber is turned over more than twice a minute. This fast re-circulating turnover rate flushes away chips, soils and oils, always keeping fresh, clean solution in contact with the parts. Filtered Rinse Water Discharge Discharge solution is filtered during discharge process. Carbon filters are used to remove chemicals and oil that is dispersed in the solution. Chip Removal The cleaning chamber bottom is pitched from three sides for 100% quick drainage and chip removal. Chip strainer baskets are included for the tanks. All returning solution is filtered through these baskets to keep the storage tanks chip-free. Solution tanks do not have to be emptied to clean the baskets. To empty the chip baskets, the access door is opened and the baskets are taken out. Oil Removal -Optional An optional belt-type oil skimmer or re-circulating oil coalescer can be added to the wash tank for oil removal. Re-circulating Air Drying The SK4000-2T uses a fast and efficient drying system, resulting in faster cleaning cycles than competitive machines. The dryer incorporates Sharpertek’s high volume and high velocity convection dryer which re-circulates the air rather than discharging it into plant atmosphere. This system re-circulates five times the air of competing systems, discharging the air flow through multiple slots aimed directly at into the tank. Over 95 percent of the air is re-circulated in the Sharpertek dryer, typically drying parts twice as fast while using lower air temperatures and half the energy of other systems. Ergonomically-Designed Ergonomically-designed lid helps operators work efficiently and stress free. Operator places a parts basket into the washer, closes the lid, and presses a button. Parts are washed consistently according to the wash program. Operators are free to complete other work while the SK1000-2T cleans the parts. Removing the basket is just as simple. The basket merely lifts out. Easy loading and unloading speeds cleaning and reduces operator stress. Machine Specifications The following tables provide the machine specifications: Approximate SK1000-2T Dimensions Description Dimensions (inches) Overall width 56 Overall depth front to back 56 Overall height Feature Specification Load Door Material 304SS with Viewing window Ergonomics Baskets simply lowered into tank Capacity Maximum Basket Size 48 inches x 48 Inches x 6 Inches Wide Process Chamber Material 7 and 12 gauge 304 stainless steel Capacity 60 gallons Draining Sloped to bottom center drain Solution Storage Tanks Capacity Wash tank = 60 gallons, Solution Storage Tank = 80 gallons Material 14 gauge 304 stainless steel, double welded with sloped bottoms for complete draining Drain and overflow 1½-inch single point connection Level control Automatic fill and level control with single point water connection Input water line Copper (PVC or stainless steel optional) Heat 5-10 KW MAX,, stainless steel, immersible with low-level protection –Rinse liquid is heated if rinse tank is ordered as optional feature Temperature control Through the PLC Operator Interface Chip strainer baskets One standard in wash tank. Stainless steel # 20 mesh construction, designed for quick removal without tank draining. Custom Industrial Cleaners: Please fill in the “Quote form” and send request for proper costing.

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